Product Development, Manufacturing, Problem Solving | The Hendey Group

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AlGalCo for Hydrogen On Tap

AlGalCo Partners with The Hendey Group for Hydrogen On Tap 5.0 Project

The Hendey Group helps create a manufacturable, and user-friendly system that can generate hydrogen using water and aluminum alloy.

Overview

  • Transform the previous 4.0 prototype into a manufacturable, cost-effective, and user-friendly product that can be deployed in volume to vehicle fleets.
  • Design for manufacturing phase.
  • Opportunity to created new and novel processes and methods to solve problems that had been an issue for the project in the past.

In this project our team was comprised of:

  • Mechanical Engineering Mechanical Engineering
  • Electrical Engineering Electrical Engineering
  • Software Development Software Development
  • Hardware Development Hardware Development
  • Project Management Project Management

This project required multiple skillsets including:

  • Deep problem-solving skills Deep problem-solving skills
  • Material science Material science
  • Automotive design Automotive design,
  • Controls algorithms Controls algorithms,
  • User-friendly design User-friendly design.

The Challenge

  • The process to generate hydrogen required a deep understanding of how the materials reacted with each other.
  • During the reaction, the material changes state creating a cake-like powder.
  • This powder would clog the internals of the reactor in previous designs impacting the reaction.

The Solution

  • The Hendey Group created a novel design that eliminated this issue.
  • We also developed a control algorithm that allowed better control of the reaction.
  • The client was very pleased that we were able to overcome issues that had previously hindered the project.

The Hendey Group Team

  • We have a manufacturing background,
  • Mechanical competency,
  • Electrical experience,
  • A team with a broad set of experiences able to understand the customer’s needs with confidence.

Contact Us | General

Contact The Hendey Group for Your Design Engineering Needs Today

At The Hendey Group, we are dedicated to helping our customers design and engineer functional, high-quality products that are both useful and marketable. Whether you are looking to design an industrial wholesale component or a consumer product for the retail market, The Hendey Group will make your idea a reality.

To learn more about our expert design engineering services, contact us today!